Insert to reduce weld line appearance defect in injection molding
Granted: March 26, 2024
Patent Number:
11938659
A method of forming a part includes locating an insert at an angle within a mold cavity, sending a quantity of molten resin through the mold cavity to form a first melt front, and sending another quantity of molten resin through the mold cavity to form a second melt front such that the first melt front meets the second melt front at a weld line and each front flows along opposite sides of the insert. The mold cavity can define opposed internal surfaces and the insert can be disposed at…
Hydroforming of porthole extrusion with non-equiangular seams
Granted: February 27, 2024
Patent Number:
11911817
An apparatus for forming a part is provided, which includes a die. The die includes a round orifice, a central mandrel disposed within the round orifice, and a plurality of bridges and a corresponding plurality of portholes between the bridges. The bridges and the portholes extending around the central mandrel. A spacing of the bridges around the mandrel is non-equiangular. The die allows a material to be extruded through the die to form a round, closed geometry tube from the material…
Systems and methods for generating synthetic images of a training database
Granted: January 30, 2024
Patent Number:
11886541
A method includes generating one or more nominal images of at least a portion of a digital twin of an environment, defining one or more anomalous characteristics of the one or more components, generating one or more anomalous images of the portion of the digital twin of the environment based on the field of view and the one or more anomalous characteristics, performing a tessellation routine and a texture mapping routine on the one or more nominal images and the one or more anomalous…
Precision air flow routing devices and method for thermal spray coating
Granted: January 23, 2024
Patent Number:
11879173
A method of controlling deposition of material from at least one plasma transferred wire arc (PTWA) torch within at least one bore includes: directing a fluid through a duct; and directing the fluid through a number of cannons N disposed adjacent and downstream from the duct. The fluid is directed through the duct and N cannons and past the PTWA torch while the PTWA torch is spraying downstream from N?1 cannons.
Ultrasonic atomizer with acoustic focusing device
Granted: January 23, 2024
Patent Number:
11878318
An atomizer for applying a coating includes a nozzle plate, an actuator, and an acoustic focusing device. The nozzle plate defines at least one aperture. The actuator is configured to oscillate to form pressure waves within a fluid to eject the fluid from the nozzle plate. The acoustic focusing device focuses the pressure waves toward the apertures.
Composite ultrasonic material applicators with embedded shaping gas micro-applicators and methods of use thereof
Granted: January 16, 2024
Patent Number:
11872580
A method of controlling application of at least one material onto a substrate includes configuring a material applicator having an array plate with an applicator array. The applicator array has a plurality of micro-applicators with a first subset of micro-applicators and a second subset of micro-applicators. Each of the plurality of micro-applicators has a plurality of apertures through which fluid is ejected. The first subset of micro-applicators and the second subset of…
Dual torque and injection molding device
Granted: November 21, 2023
Patent Number:
11820057
A tool for driving a threaded fastener includes a driver head, a motor, and an injector. The driver head includes a spindle rotatable about an axis. A distal end of the spindle defines a plurality of drive surfaces configured to engage mating drive surfaces on the fastener to rotate the fastener about the axis. The driver head defines a fluid passage having an outlet proximate to the distal end of the spindle. The motor is drivingly coupled to the spindle to rotate the spindle about the…
Systems and methods for determining a vehicle location in a manufacturing environment
Granted: November 14, 2023
Patent Number:
11816859
A method for determining a location of a vehicle including one or more image sensors in a manufacturing environment includes determining, when a key cycle transition condition of the vehicle and a vehicle gear transition condition of the vehicle are satisfied, a location parameter of the vehicle based on an image including a location tag and a previous image obtained from the one or more image sensors. The method includes determining a vehicle time period based on the image and the…
Additive manufacturing post-processing system
Granted: October 31, 2023
Patent Number:
11801640
A post-processing system includes a rinse tank, a robot arm, a locking fixture, and a controller. The robot arm is configured to engage and move a workpiece. The locking fixture includes a platform support structure and a clamping assembly. The controller is in communication with the robot arm and the platform locking fixture. The controller is configured to instruct the robot arm to move the workpiece from a workstation to the rinse tank, instruct the robot arm to move the workpiece…
Aluminum dust collection and compacting method
Granted: October 24, 2023
Patent Number:
11794435
A method of forming a compact includes removing material from a workpiece, transferring metallic dust released during the material removal into a conduit, operating a plurality of slide gates to selectively control movement of the dust from the conduit to either one of a primary collector and a back-up collector, drawing the dust through the conduit to a compactor, and compacting the dust in the compactor.
Varnish applicator for electric motor
Granted: October 24, 2023
Patent Number:
11799368
A varnish injection system includes a varnish injector including a base, a nozzle extending from the base, and a spacer disposed on the nozzle, and an electric motor including a stator, a wire, and an insulating layer between the stator and the wire. The nozzle is arranged to deposit varnish between the stator and the insulating layer. The nozzle and the stator define a gap therebetween when the spacer engages the stator.
Hybrid cast vehicle assembly with structural reinforcements
Granted: October 10, 2023
Patent Number:
11780505
A hybrid structural assembly for a motor vehicle includes a casting and a structural inlay. The casting includes a plurality of structural components joined together in a casting process to form structural load paths and extending in a plurality of directions in a 3D space. The casting includes a cast-allowable alloy material. The structural inlay is secured to at least one of the structural components. The structural inlay includes a material having at least one of a higher ductility…
Reusable and adjustable universal fixturing system for assembly and check fixtures
Granted: June 20, 2023
Patent Number:
11679459
A locating fixture that includes a base, an adjustable locating member, a plurality of indicia, a restraining member and a lower substructure. The base includes a raised platform having a mounting aperture. The adjustable locating member is disposed within the mounting aperture and includes a part locating feature and a position indicator fixedly attached to the adjustable locating member. The plurality of indicia is located on the raised platform adjacent to the adjustable locating…
Adjustable fixture to position parts for dimensional measurement
Granted: June 13, 2023
Patent Number:
11673220
A locating fixture includes an adjustable locating member for supporting and restraining a part. The adjustable locating member allows for rotational and translational adjustment for aligning to a particular part configuration. The adjustable locating member utilizes a plurality of indicia and a position indicator to assist in the alignment of the adjustable locating member to a desired position, which is then restrained at a desired position by a restraining element.
3D-printed conformal cooling for hot stamping casted die inserts
Granted: June 13, 2023
Patent Number:
11673177
A mold assembly for a hot stamping die is provided. The mold assembly includes a mold having a body defining a cavity and a removable channel insert. The removable channel insert is positioned in the cavity and has a curved shape. The removable channel insert also includes a plurality of projections integrating the insert with the body. The removable channel insert is configured to form inlets and outlets for fluid in the hot stamping die upon removal of the insert.
Active carbon filter for a carbon canister and a method for producing the same
Granted: June 13, 2023
Patent Number:
11673089
A method for producing an active carbon filter for a carbon canister includes forming a body having a honeycomb structure with a plurality of bleed passages from a polymer based material, and forming an adsorption layer along a surface of the body, where the adsorption layer is made of a carbon based material.
Device and method for cold testing engine component operation
Granted: May 9, 2023
Patent Number:
11644384
A method of determining a condition of a component (e.g., valves) of an engine having a manifold air pressure sensor during a cold test includes providing pressurized air to an intake of the engine. The method includes rotating a crankshaft of the engine. The method includes measuring pressures with the manifold air pressure sensor as a function of crankshaft rotational position. The method includes comparing the pressures with a predetermined baseline. The method includes indicating a…
Device and method for cold testing engine component operation
Granted: May 9, 2023
Patent Number:
11644384
A method of determining a condition of a component (e.g., valves) of an engine having a manifold air pressure sensor during a cold test includes providing pressurized air to an intake of the engine. The method includes rotating a crankshaft of the engine. The method includes measuring pressures with the manifold air pressure sensor as a function of crankshaft rotational position. The method includes comparing the pressures with a predetermined baseline. The method includes indicating a…
Methods and apparatus for vehicle climate control using distributed sensors
Granted: April 25, 2023
Patent Number:
11634006
Methods and apparatus for vehicle climate control using distributed sensors are disclosed. A disclosed example method includes receiving data from sensors distributed within a vehicle at a first controller, processing the data at the first controller to identify an event associated with the interior of the vehicle and sending an instruction based on the event from the first controller to a second controller of the vehicle to affect an operation of a climate control system of the vehicle.
Providing indicators of availability in a shared vehicle environment
Granted: March 28, 2023
Patent Number:
11615710
An intelligent bicycle sharing system, or other vehicle sharing system, is able to provide helpful bicycle availability indications based on historical data and user proximity. Historical data can be collected over time as users use the bicycle sharing system. For example, the historical data may include how many bicycles are checked at out a given time and how many remain at a given location. In some embodiments, an indication may be provided to the user as the user approaches the…
