Tesla Motors Patent Grants

Vehicle trunk lid

Granted: March 7, 2017
Patent Number: D780653

Cell module assemblies

Granted: February 21, 2017
Patent Number: 9577227
A method includes: assembling a thermal-exchange tube in a module housing for an energy storage pack; assembling cells in the module housing, wherein the thermal-exchange tube runs between rows of the cells; applying an adhesive that affixes the cells and the thermal-exchange tube to the module housing; curing a first portion of the adhesive by radiation, wherein a second portion of the adhesive is shielded from the radiation by the cells or the thermal-exchange tube; and curing at least…

Battery electronics system

Granted: February 14, 2017
Patent Number: 9568534
A system and method for low-cost, fault tolerant, EMI robust data communications, particularly for an EV environment.

Energy storage device

Granted: January 31, 2017
Patent Number: D777663

Charge rate modulation of metal-air cells as a function of ambient oxygen concentration

Granted: January 31, 2017
Patent Number: 9559532
A method for charging a metal-air battery pack at the maximum possible rate while maintaining an ambient oxygen concentration below a preset concentration is provided, thereby minimizing the risks associated with generating oxygen during the charging cycle.

Hazard mitigation through gas flow communication between battery packs

Granted: January 17, 2017
Patent Number: 9548616
A system and method for mitigating the effects of a thermal event within a non-metal-air battery pack is provided in which the hot gas and material generated during the event is directed into the metal-air cells of a metal-air battery pack. The metal-air cells provide a large thermal mass for absorbing at least a portion of the thermal energy generated during the event before it is released to the ambient environment. As a result, the risks to vehicle passengers, bystanders, first…

Motor vehicle front bumper with hood

Granted: December 27, 2016
Patent Number: D775005

Motor vehicle front bumper with hood

Granted: December 27, 2016
Patent Number: D775006

Charging station providing thermal conditioning of electric vehicle during charging session

Granted: December 27, 2016
Patent Number: 9527403
A method of thermally conditioning an energy storage of a vehicle while charging includes: receiving, at a charging station, thermal information about the energy storage; supplying, by the charging station, electric energy to the energy storage in a charging session; and providing, by the charging station and based on the thermal information, thermal conditioning of the energy storage during at least part of the charging session.

Integrated vehicle-end structure

Granted: December 27, 2016
Patent Number: 9527450
An integrated end structure for a vehicle comprises: a storage compartment module that comprises a shell forming a storage compartment therein, the storage compartment module configured to sit onto a frame rail of the vehicle; and a vehicle end module configured to be mounted onto a bracket in the vehicle that provides adjustability of the vehicle end module in a z-direction, the vehicle end module configured for holding a light unit of the vehicle. The storage compartment module is…

Transient detection of an exceptional charge event in a series connected battery element

Granted: December 27, 2016
Patent Number: 9529048
A system and method for identifying and responding to exceptional charge events of series-connected energy storage elements.

Vehicle wheel

Granted: December 20, 2016
Patent Number: D774435


Granted: December 6, 2016
Patent Number: D773197

Methodology for charging batteries safely

Granted: November 29, 2016
Patent Number: 9506990
An apparatus and method for identifying a presence of a short circuit in a battery pack. A fault-detection apparatus for a charging system that rapidly charges a collection of interconnected lithium ion battery cells, the safety system includes a data-acquisition system for receiving a set of data parameters from the collection while the charging system is actively charging the collection; a monitoring system evaluating the set of data parameters to identify a set of anomalous…

Electric motor using multiple reference frames for flux angle

Granted: November 29, 2016
Patent Number: 9509240
A drive unit includes: an electric motor; a flux estimator circuit configured to estimate at least a flux angle; a synchronous frame generator coupled to a rotor of the AC induction motor and configured to detect a rotor mechanical angle; and a switch configured to selectively provide either the flux angle or the rotor mechanical angle for controlling the motor.

Controlling end ring balance in pre-balancing spinning process

Granted: November 15, 2016
Patent Number: 9496775
A rotor includes: a shaft; a core around the shaft; at least one end ring connected to rotor bars that are at least partially enclosed in the core; and means for balancing the end ring around the shaft in a pre-balancing spinning process. A method includes: assembling rotor bars so that they are at least partially enclosed in a core of a rotor; connecting an end ring to ends of the rotor bars; inserting a shaft into the core; step for balancing the end ring around the shaft in a…

Method and system for servicing high voltage battery packs

Granted: October 11, 2016
Patent Number: 9466992
A system and method for providing energy management and maintenance of a high energy battery pack that does not require installation of the battery pack into an operational EV. A battery service unit has multiple access mechanisms to charge or discharge a high energy battery pack through a primary or secondary high voltage port of the pack, irrespective of whether the battery pack is installed into an operating environment by adding a capability of providing a signature duplicating…

Vehicle wheel

Granted: September 20, 2016
Patent Number: D766802

Sunroof utilizing two independent motors

Granted: September 20, 2016
Patent Number: RE46149
Continuous cross sectional profile guide tracks in an outer sliding sunroof/moonroof are provided where both the front and rear mechanism or mechanism links travel fore/aft in the same channels as each other and have fore/aft travel that is limited only by vehicle architecture. The guide track channel is partly or entirely outside/outboard of the primary water/wind sealing system of the sunroof.

Fast charging of battery using adjustable voltage control

Granted: August 16, 2016
Patent Number: 9419450
A method for charging at least one lithium ion cell the method includes: (a) applying, to the lithium ion cell, a constant first stage charging current until a first stage charging voltage is about equal to a first stage complete voltage less than a maximum cell voltage, the constant first stage charging current greater than about 1C; and thereafter (b) applying multiple constant second stage charging currents to the lithium ion cell at different current levels, wherein the constant…