Device, system, and method for communicating with a power inverter using power line communications
Granted: March 1, 2016
Patent Number:
9276635
A device, system, and method for communicating with a power inverter of an array of inverters includes transmitting a relay message from an inverter array controller to a relay inverter in response to failing to receive a response from at least one power inverter of the array. The relay inverter is configured to retransmit a message from the inverter array controller to a non-responsive power inverter of the array of inverters in response to receiving the relay message. The relay…
Concentrating solar energy collector
Granted: February 23, 2016
Patent Number:
9270225
Systems, methods, and apparatus by which solar energy may be collected to provide electricity, heat, or a combination of electricity and heat are disclosed herein.
Distributed energy conversion systems
Granted: February 16, 2016
Patent Number:
9263895
A distributed energy conversion system may include one or more DC power sources and two or more inverters to convert DC power from the power sources to AC power. The AC power from the two or more inverters may be combined to provide a single AC output. A module may include one or more photovoltaic cells and two or more inverters. An integrated circuit may include power electronics to convert DC input power to AC output power and processing circuitry to control the power electronics. The…
Solar cell emitter region fabrication using ion implantation
Granted: February 16, 2016
Patent Number:
9263625
Methods of fabricating solar cell emitter regions using ion implantation, and resulting solar cells, are described. In an example, a back contact solar cell includes a crystalline silicon substrate having a light-receiving surface and a back surface. A first polycrystalline silicon emitter region is disposed above the crystalline silicon substrate. The first polycrystalline silicon emitter region is doped with dopant impurity species of a first conductivity type and further includes…
Method of fabricating a solar cell
Granted: February 16, 2016
Patent Number:
9263622
Methods of fabricating solar cells are described. A porous layer may be formed on a surface of a substrate, the porous layer including a plurality of particles and a plurality of voids. A solution may be dispensed into one or more regions of the porous layer to provide a patterned composite layer. The substrate may then be heated.
Laser processing of solar cells with anti-reflective coating
Granted: February 16, 2016
Patent Number:
9263602
Contact holes of solar cells are formed by laser ablation to accommodate various solar cell designs. Use of a laser to form the contact holes is facilitated by replacing films formed on the diffusion regions with a film that has substantially uniform thickness. Contact holes may be formed to deep diffusion regions to increase the laser ablation process margins. The laser configuration may be tailored to form contact holes through dielectric films of varying thicknesses.
Enhanced adhesion of seed layer for solar cell conductive contact
Granted: February 16, 2016
Patent Number:
9263601
Enhanced adhesion of seed layers for solar cell conductive contacts and methods of forming solar cell conductive contacts are described. For example, a method of fabricating a solar cell includes forming an adhesion layer above an emitter region of a substrate. A metal seed paste layer is formed on the adhesion layer. The metal seed paste layer and the adhesion layer are annealed to form a conductive layer in contact with the emitter region of the substrate. A conductive contact for the…
Modular photovoltaic power supply assembly
Granted: February 16, 2016
Patent Number:
9263183
An apparatus, device, and system for generating an amount of output power in response to a direct current (DC) power input includes a configurable power supply, which may be electrically coupled to the DC power input. The configurable power supply is selectively configurable between multiple circuit topologies to generate various DC power outputs and/or and AC power output. The system may also include one or more DC power electronic accessories, such as DC-to-DC power converters, and/or…
Foil trim approaches for foil-based metallization of solar cells
Granted: February 9, 2016
Patent Number:
9257575
Foil trim approaches for the foil-based metallization of solar cells and the resulting solar cells are described. For example, a method involves attaching a metal foil sheet to a metallized surface of an underlying supported wafer to provide a unified pairing of the metal foil sheet and the wafer. Subsequent to attaching the metal foil sheet, a portion of the metal foil sheet is laser scribed from above to form a groove in the metal foil sheet. Subsequent to laser scribing the metal foil…
Photovoltaic system with managed output
Granted: February 9, 2016
Patent Number:
9257847
Photovoltaic systems with managed output and methods for managing variability of output from photovoltaic systems are described. A system includes a photovoltaic module configured to receive and convert solar energy to DC power. The system also includes a sensor configured to detect a future change in solar energy to be received by the photovoltaic module. The system further includes a power conditioning unit coupled with the photovoltaic module and the sensor.
Micro-inverter solar panel mounting
Granted: February 2, 2016
Patent Number:
9253935
Processes, systems, devices, and articles of manufacture are provided. Each may include adapting micro-inverters initially configured for frame-mounting to mounting on a frameless solar panel. This securement may include using an adaptive clamp or several adaptive clamps secured to a micro-inverter or its components, and using compressive forces applied directly to the solar panel to secure the adaptive clamp and the components to the solar panel. The clamps can also include compressive…
Solar cell emitter region fabrication using silicon nano-particles
Granted: February 2, 2016
Patent Number:
9252319
Methods of fabricating solar cell emitter regions using silicon nano-particles and the resulting solar cells are described. In an example, a method of fabricating an emitter region of a solar cell includes forming a region of doped silicon nano-particles above a dielectric layer disposed above a surface of a substrate of the solar cell. A layer of silicon is formed on the region of doped silicon nano-particles. At least a portion of the layer of silicon is mixed with at least a portion…
Device and method for solar power generation
Granted: February 2, 2016
Patent Number:
9252314
A photovoltaic device comprising an array of elongate reflector elements mounted substantially parallel to one another and transversely spaced in series, at least one of the reflector elements having an elongate concave reflective surface to reflect incident solar radiation towards a forward adjacent reflector element in the array. The at least one reflector element includes a photovoltaic receptor mounted on the reflector element by a mounting arrangement to receive reflected solar…
Electro-polishing and porosification
Granted: February 2, 2016
Patent Number:
9249523
Forming a porous layer on a silicon substrate is disclosed. Forming the porous layer can include placing a silicon substrate in a first solution and conducting a first current through the silicon substrate. It can further include conducting a second current through the silicon substrate resulting in a porous layer on the silicon substrate.
Glass bending method and apparatus
Granted: February 2, 2016
Patent Number:
9249044
A sag-bending glass mold for creating a partial parabolic-curved glass sheet is disclosed. The glass mold comprises a glass-support surface having a cross-sectional profile of varying height. The cross-sectional profile has a first portion with profile of a non-parabolic, linear-square root composite shape. A method for forming a partial parabolic glass sheet is also disclosed. The method comprises positioning a planar glass sheet on a sag-bending mold having a linear-square root…
Etching processes for solar cell fabrication
Granted: January 26, 2016
Patent Number:
9246046
A method of fabricating a solar cell can include forming a first dopant region over a silicon substrate and an oxide region over the first dopant region. In an embodiment, the oxide region can protect the first dopant region from a first etching process. In an embodiment, a second dopant region can be formed over the silicon substrate, where a mask can be formed to protect a first portion of the second dopant region from the first etching process. In an embodiment, the first etching…
Folded fin heat sink
Granted: January 26, 2016
Patent Number:
9246037
A heat sink can include a folded fin with a base portion, an offset portion extending away from the base portion, the offset portion having a width, a narrowing tapering portion having a maximum width equal to the width of the offset portion, and an extension portion extending away from the narrowing tapering portion, the extension portion having a width smaller than the width of the offset portion.
Stackable tracking solar collector assembly
Granted: January 26, 2016
Patent Number:
9243818
A solar collector assembly may include a frame supporting a solar collector and a frame member defining a tilted pivot axis. Support struts may be used to elevate one end of the frame and may be pivoted between an orientation generally parallel to the frame member and to an orientation generally away from the frame. Anchorless, ballast type bases may be used to support the solar collector assembly. Several assemblies may be stacked on top of one another in a storage or transportation…
Mitigation of arc flash hazard in photovoltaic power plants
Granted: January 19, 2016
Patent Number:
9240682
Arc flash mitigation devices are employed to protect personnel during maintenance of photovoltaic inverters. During normal operation, an alternating current (AC) output of a photovoltaic inverter is coupled to a low voltage winding of a step up transformer through a bus-bar (e.g., an electrically conductive interconnect), which has higher current rating than a fuse. During maintenance, the bus-bar is replaced with the fuse. The fuse may be employed in conjunction with a switch. The…
Foil-based metallization of solar cells
Granted: January 5, 2016
Patent Number:
9231129
Approaches for the foil-based metallization of solar cells and the resulting solar cells are described. In an example, a solar cell includes a substrate. A plurality of alternating N-type and P-type semiconductor regions is disposed in or above the substrate. A conductive contact structure is disposed above the plurality of alternating N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of metal seed material regions providing a metal seed…
