Optoelectronic device with heat spreader unit
Granted: September 10, 2013
Patent Number:
8530990
Optoelectronic devices with heat spreader units are described. An optoelectronic device includes a back-contact optoelectronic cell including a plurality of back-contact metallization regions. One or more heat spreader units are disposed above the plurality of back-contact metallization regions. A heat sink is disposed above the one or more heat spreader units.
Chucks for supporting solar cell in hot spot testing
Granted: August 27, 2013
Patent Number:
8519729
In an embodiment, a chuck to support a solar cell in hot spot testing is provided. This embodiment of the chuck comprises a base portion and a support portion disposed above the base portion. The support portion is configured to support the solar cell above the base portion and to define a space between a bottom surface of the solar cell and the base portion that thermally separates a portion of the bottom surface of the solar cell from the base portion.
Photovoltaic module and module arrays
Granted: August 27, 2013
Patent Number:
8516754
A photovoltaic (PV) module including a PV device and a frame, The PV device has a PV laminate defining a perimeter and a major plane. The frame is assembled to and encases the laminate perimeter, and includes leading, trailing, and side frame members, and an arm that forms a support face opposite the laminate. The support face is adapted for placement against a horizontal installation surface, to support and orient the laminate in a non-parallel or tilted arrangement. Upon final…
Laser system with multiple laser pulses for fabrication of solar cells
Granted: August 20, 2013
Patent Number:
8513045
A laser system with multiple laser pulses for removing material from a solar cell being fabricated. The laser system includes a single pulse laser source and a multi-pulse generator. The multi-pulse generator receives a single pulse laser beam from the single pulse laser source and converts the single pulse laser beam into a multi-pulse laser beam. A laser scanner scans the multi-pulse laser beam onto the solar cell to remove material from the solar cell.
Method of forming contacts for a back-contact solar cell
Granted: July 23, 2013
Patent Number:
8492253
Methods of forming contacts for back-contact solar cells are described. In one embodiment, a method includes forming a thin dielectric layer on a substrate, forming a polysilicon layer on the thin dielectric layer, forming and patterning a solid-state p-type dopant source on the polysilicon layer, forming an n-type dopant source layer over exposed regions of the polysilicon layer and over a plurality of regions of the solid-state p-type dopant source, and heating the substrate to provide…
Thin silicon solar cell and method of manufacture
Granted: July 16, 2013
Patent Number:
8486746
A method of fabricating a solar cell is disclosed. The method includes the steps of forming a sacrificial layer on a silicon substrate, forming a doped silicon layer atop the sacrificial substrate, forming a silicon film atop the doped silicon layer, forming a plurality of interdigitated contacts on the silicon film, contacting each of the plurality of interdigitated contacts with a metal contact, and removing the sacrificial layer.
Trench process and structure for backside contact solar cells with polysilicon doped regions
Granted: June 11, 2013
Patent Number:
8460963
A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between…
Photovoltaic assembly for use in diffuse weather conditions and related methods
Granted: June 4, 2013
Patent Number:
8455806
A method includes collecting site specific data, collecting field data at a site of an array of photovoltaic members, determining a current tracked irradiance of the array of photovoltaic members, calculating predicted irradiance for multiple orientations based on the site specific data and the sensed field data, or sensing an actual irradiance for multiple orientations. The method further includes determining a maximum predicted irradiance from the calculated predicted irradiance or a…
In-line furnace conveyors with integrated wafer retainers
Granted: May 28, 2013
Patent Number:
8449238
In one embodiment, an in-line furnace includes a continuous conveyor configured to hold wafers at an angle relative to ground. The conveyor may have fixedly integrated wafer retainers configured to hold the wafers in slots. The conveyor may be formed by several segments that are joined together. Each of the segments may include a base and a set of wafer retainers formed thereon. The conveyor may be driven to move the wafers through a chamber of the furnace, where the wafers are thermally…
Trench process and structure for backside contact solar cells with polysilicon doped regions
Granted: May 28, 2013
Patent Number:
8450134
A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. An interrupted trench structure separates the P-type doped region from the N-type doped region in some locations but allows the P-type doped region and the N-type doped region to touch in other locations. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. Among other advantages, the resulting solar cell structure allows for…
Solar system cleaning apparatus
Granted: May 28, 2013
Patent Number:
8448652
Solar system cleaning apparatuses and methods of cleaning solar systems are described. A solar system cleaning apparatus includes a vehicle. A first basin is mounted on the vehicle, the first basin to supply a cleaning medium to a solar module. A second basin is mounted on the vehicle, the second basin to collect the cleaning medium from the solar module. A filter is coupled to the first basin and the second basin, the filter to transfer the cleaning medium from the second basin to the…
Photovoltaic module with removable wind deflector
Granted: May 28, 2013
Patent Number:
8448391
A photovoltaic (PV) module assembly including a PV module, a deflector, and a clip. The PV module includes a PV device and a frame. A PV laminate is assembled to the frame, and the frame includes a support arm forming a seat. The deflector defines a front face and a rear face, with the clip extending from either the trailing frame member or the rear face of the deflector. In a mounted state, the deflector is nested within the seat and is releasably mounted to the trailing frame member…
Interconnect for an optoelectronic device
Granted: April 23, 2013
Patent Number:
8426974
Interconnects for optoelectronic devices are described. An interconnect may include a stress relief feature. An interconnect may include an L-shaped feature.
PV module mounting method and mounting assembly
Granted: April 23, 2013
Patent Number:
8424255
A method for mounting PV modules to a deck includes selecting PV module layout pattern so that adjacent PV module edges are spaced apart. PV mounting and support assemblies are secured to the deck according to the layout pattern using fasteners extending into the deck. The PV modules are placed on the PV mounting and support assemblies. Retaining elements are located over and secured against the upper peripheral edge surfaces of the PV modules so to secure them to the deck with the…
Back side contact solar cell structures and fabrication processes
Granted: April 2, 2013
Patent Number:
8409912
In one embodiment, active diffusion junctions of a solar cell are formed by diffusing dopants from dopant sources selectively deposited on the back side of a wafer. The dopant sources may be selectively deposited using a printing method, for example. Multiple dopant sources may be employed to form active diffusion regions of varying doping levels. For example, three or four active diffusion regions may be fabricated to optimize the silicon/dielectric, silicon/metal, or both interfaces of…
Methods for metallization of solar cells
Granted: April 2, 2013
Patent Number:
8409911
A method for metallization of solar cells is disclosed. The method includes providing a superstrate, such as a sheet of polymer film, to be used as a transport during metallization of solar cells. The method includes attaching the back sides of the solar cells to the sheet of polymer film. The method also includes forming contact holes through the sheet of polymer film to expose doped regions of the solar cells. The method also includes forming metals in the contact holes to electrically…
Ablation of film stacks in solar cell fabrication processes
Granted: April 2, 2013
Patent Number:
8409902
A dielectric film stack of a solar cell is ablated using a laser. The dielectric film stack includes a layer that is absorptive in a wavelength of operation of the laser source. The laser source, which fires laser pulses at a pulse repetition rate, is configured to ablate the film stack to expose an underlying layer of material. The laser source may be configured to fire a burst of two laser pulses or a single temporally asymmetric laser pulse within a single pulse repetition to achieve…
Mounting support for a photovoltaic module
Granted: March 26, 2013
Patent Number:
8402703
A mounting support for a photovoltaic module is described. The mounting support includes a foundation having an integrated wire-way ledge portion. A photovoltaic module support mechanism is coupled with the foundation.
Method of manufacturing solar cell
Granted: March 19, 2013
Patent Number:
8399287
A solar cell that is readily manufactured using processing techniques which are less expensive than microelectronic circuit processing. In preferred embodiments, printing techniques are utilized in selectively forming masks for use in etching of silicon oxide and diffusing dopants and in forming metal contacts to diffused regions. In a preferred embodiment, p-doped regions and n-doped regions are alternately formed in a surface of the wafer through use of masking and etching techniques.…
Apparatuses and methods for removal of ink buildup
Granted: March 12, 2013
Patent Number:
8393707
A substrate patterning method including the steps of spraying ink on a surface of a substrate, the spraying of the ink resulting in an overspray of excess ink past an edge of the substrate; changing a temperature of the excess ink to cause a change in a viscosity of the excess ink; and removing the excess ink having the changed viscosity.
