Align Technology Patent Grants

Treatment progress tracking and recalibration

Granted: September 26, 2023
Patent Number: 11766311
The present invention relates to systems and methods of developing and tracking delivery and patient progression through an orthodontic treatment plan. One method includes identifying deviations from an orthodontic treatment plan, including receiving a digital representation of an actual arrangement of a patient's teeth after an orthodontic treatment plan has begun for the patient and prior to completion of the orthodontic treatment plan. The method further includes comparing the actual…

Diagnostic intraoral methods and apparatuses

Granted: September 19, 2023
Patent Number: 11759295
Methods and apparatuses for taking, using and displaying three-dimensional (3D) volumetric models of a patient's dental arch. A 3D volumetric model may include surface (e.g., color) information as well as information on internal structure, such as near-infrared (near-IR) transparency values for internal structures including enamel and dentin.

Tooth segmentation based on anatomical edge information

Granted: September 19, 2023
Patent Number: 11759291
Provided herein are orthodontic systems and methods for automatically segmenting a person's teeth. Systems, methods and processes are provided to properly segment the teeth of a person's teeth from an image of the person's face showing at least some of the person's teeth (e.g., dental arch). Methods and systems are provided to automatically detect dental edges after a dental scan. Also described herein are methods and systems for generating a simulated image of the person's face from the…

Full-scanner barrier for an intra-oral device

Granted: September 19, 2023
Patent Number: 11759277
Removable barrier devices (e.g., sleeves) for covering medical scanning devices to reduce the chance of cross-contamination between patients and/or to protect the scanning devices from physical damage. The barrier device can include a cover that has an integrated window for passing optical signals between the scanning device and an external environment. The cover can include a sleeve that covers a handle portion of the scanning device to prevent contamination of the handle from a user's…

Methods for direct fabrication of attachment placement appliances

Granted: June 27, 2023
Patent Number: 11684453
Methods for fabricating attachment placement appliances are provided. In some embodiments, a method includes directly fabricating an attachment placement appliance body including a support formed in a tooth-receiving cavity configured to receive a tooth. The method can include directly fabricating one or more coupling structures connected to the support, and directly fabricating an aligner attachment connected to the one or more coupling structures. The attachment placement appliance…

Filling undercut areas of teeth relative to axes of appliance placement

Granted: June 20, 2023
Patent Number: 11678956
The present disclosure provides computing device implemented methods, computing device readable medium, and molds for filling undercut areas of teeth relative to an axis of placement. Filling undercut areas of teeth relative to an axis of placement can include calculating an undercut area of a tooth relative to an axis of placement of part of a dental appliance over a number of teeth and a height of contour that is defined based on the axis of placement. Filling undercut areas of teeth…

Adjustment of tooth position in a virtual dental model

Granted: June 20, 2023
Patent Number: 11678954
The present disclosure provides computing device implemented methods, computing device readable media, and systems for adjustment of tooth position in a virtual dental model. Virtual dental modeling can include detecting space and/or collision between posterior teeth of an upper jaw and posterior teeth of a lower jaw in a virtual dental model that has been set in a preliminary target position. An energy function can be defined including the space and/or collision, tooth root movement,…

Correction of margin lines in three-dimensional models of dental sites

Granted: June 20, 2023
Patent Number: 11678953
A method includes receiving first intraoral scan data comprising a first depiction of a dental site comprising a preparation tooth; generating a virtual three-dimensional (3D) model of the dental site using the first intraoral scan data; processing at least one of the first intraoral scan data or data from the virtual 3D model to identify a margin line of the preparation tooth, wherein at least a portion of the margin line is unclear; outputting instructions to generate second intraoral…

Photo realistic rendering of smile image after treatment

Granted: June 13, 2023
Patent Number: 11672629
A method may include: receiving facial image of the patient that depicts the patient's teeth; receiving a 3D model of the patient's teeth; determining color palette of the depiction of the patient's teeth; coding 3D model of the patient's teeth based on attributes of the 3D model; providing the 3D model, the color palette, and the coded 3D model to a neural network; processing the 3D model, the color palette, and the coded 3D model by the neural network to generate a processed image of…

Intraoral scanner calibration

Granted: June 13, 2023
Patent Number: 11672631
A method comprises obtaining reference data about a 3D calibration object, the reference data comprising known coordinates for a plurality of points on the object, and obtaining measurement data comprising measurements for the plurality of points on the object, the measurement data having been generated based on scanning of the object by an uncalibrated intraoral scanner. The method comprises comparing the measurement data to the reference data to determine differences therebetween and…

Methods for simulating orthodontic treatment

Granted: June 6, 2023
Patent Number: 11666416
Methods for simulating orthodontic treatment are provided. In some embodiments, a method includes capturing a first representation, the first representation including a depiction of a patient's teeth. The method can include building a parametric model of the patient's teeth based on the first representation, using one or more case-specific parameters for one or more shapes associated with at least one of the patient's teeth. The method can also include simulating an outcome of a dental…

Methods for packaging orthodontic appliances

Granted: June 6, 2023
Patent Number: 11667412
A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of…

Automatic aligner design with robust parametric optimization method

Granted: June 6, 2023
Patent Number: 11666415
Methods and systems for producing orthodontic appliances are provided herein utilizing iterative modeling techniques to increase the efficiency and efficacy of said appliances. Further disclosed herein are the orthodontic appliances fabricated from such methods.

Method for defining a finish line of a dental prosthesis

Granted: June 6, 2023
Patent Number: RE49541
A computer-based prosthodontic method is provided, for enabling a dental practitioner to define a finish line of a dental prosthesis of at least one tooth to be fitted over a tooth preparation. The method comprises the following steps: providing a three-dimensional (3D) digital data relating to the patient's dentition, the 3D data includes data representative of the surface topology of the preparation and its surroundings; generating first finish line data representative of at least a…

Additive manufacturing using variable temperature-controlled resins

Granted: May 30, 2023
Patent Number: 11661468
Provided herein are systems and processes to control multiple temperatures in additive manufacturing. Such temperature control adjusts polymer properties and facilitates processing of materials to form 3D objects. The systems and processes disclosed herein also facilitate the processing of typically difficult-to-process materials and deliver such materials to a photocuring zone configured to photopolymerize materials into 3 dimensional objects with a layer-by-layer process. Such…

Dental appliance with repositioning jaw elements

Granted: May 30, 2023
Patent Number: 11660167
The present disclosure provides method, computing device readable medium, and devices for dental appliances with repositioning jaw elements. An example of a method can include identifying a misaligned jaw of a patient from a virtual image of the patient's jaw, and providing a treatment plan for the patient including a virtual model of a dental appliance having a first shell and a second shell configured to reposition at least one tooth of the patient. The virtual model of the dental…

Methods, systems and accessories useful for procedures relating to dental implants

Granted: May 23, 2023
Patent Number: 11654004
A method and system are provided for manufacturing a physical dental model. A virtual model is provided representative of at least a portion of the intra-oral cavity including at least one dental implant implanted therein, and the virtual model includes a virtual portion representative of each dental implant. The virtual spatial disposition of each such virtual portion is determined with respect to the virtual model, corresponding to a real spatial disposition of the respective implant…

Tooth scan model calibration

Granted: May 23, 2023
Patent Number: 11654003
A scan model that is a mathematical model to simulate an imaging process performed by an x-ray imaging device that created a two-dimensional x-ray image of at least one tooth is generated. The scan model uses an initial estimate of one or more parameters of the x-ray imaging device. The one or more parameters include a scan angle parameter indicative of a scan angle of the x-ray imaging device. A two-dimensional contour of a three-dimensional model is adjusted to cause a first component…

Molar trimming prediction and validation using machine learning

Granted: May 23, 2023
Patent Number: 11654001
Provided herein are systems and methods for determining if a 3D tooth model requires trimming or removal of incomplete or missing data (e.g., gingiva covering a portion of a tooth such as a molar). A patient's dentition may be scanned and/or segmented. Raw dental features, principal component analysis (PCA) features, and/or other features may be extracted and compared to those of other teeth, such as those obtained through automated machine learning systems. A classifier can identify…

Methods for fabricating orthodontic appliances with power arms

Granted: May 16, 2023
Patent Number: 11648086
Methods of fabricating orthodontic appliances are provided. In some embodiments, a method includes determining an appliance geometry for an orthodontic appliance. The appliance geometry can include a plurality of power arms including a first power arm having a first connection point for connecting to a shell, and a second power arm having a second connection point for connecting to the shell or a tooth. The appliance geometry can also include an elongate connecting structure coupled to…