Align Technology Patent Grants

Additive manufacturing using variable temperature-controlled resins

Granted: May 30, 2023
Patent Number: 11661468
Provided herein are systems and processes to control multiple temperatures in additive manufacturing. Such temperature control adjusts polymer properties and facilitates processing of materials to form 3D objects. The systems and processes disclosed herein also facilitate the processing of typically difficult-to-process materials and deliver such materials to a photocuring zone configured to photopolymerize materials into 3 dimensional objects with a layer-by-layer process. Such…

Dental appliance with repositioning jaw elements

Granted: May 30, 2023
Patent Number: 11660167
The present disclosure provides method, computing device readable medium, and devices for dental appliances with repositioning jaw elements. An example of a method can include identifying a misaligned jaw of a patient from a virtual image of the patient's jaw, and providing a treatment plan for the patient including a virtual model of a dental appliance having a first shell and a second shell configured to reposition at least one tooth of the patient. The virtual model of the dental…

Methods, systems and accessories useful for procedures relating to dental implants

Granted: May 23, 2023
Patent Number: 11654004
A method and system are provided for manufacturing a physical dental model. A virtual model is provided representative of at least a portion of the intra-oral cavity including at least one dental implant implanted therein, and the virtual model includes a virtual portion representative of each dental implant. The virtual spatial disposition of each such virtual portion is determined with respect to the virtual model, corresponding to a real spatial disposition of the respective implant…

Tooth scan model calibration

Granted: May 23, 2023
Patent Number: 11654003
A scan model that is a mathematical model to simulate an imaging process performed by an x-ray imaging device that created a two-dimensional x-ray image of at least one tooth is generated. The scan model uses an initial estimate of one or more parameters of the x-ray imaging device. The one or more parameters include a scan angle parameter indicative of a scan angle of the x-ray imaging device. A two-dimensional contour of a three-dimensional model is adjusted to cause a first component…

Molar trimming prediction and validation using machine learning

Granted: May 23, 2023
Patent Number: 11654001
Provided herein are systems and methods for determining if a 3D tooth model requires trimming or removal of incomplete or missing data (e.g., gingiva covering a portion of a tooth such as a molar). A patient's dentition may be scanned and/or segmented. Raw dental features, principal component analysis (PCA) features, and/or other features may be extracted and compared to those of other teeth, such as those obtained through automated machine learning systems. A classifier can identify…

Mold and aligner with features showing cut line

Granted: May 16, 2023
Patent Number: 11648087
Embodiments relate to adding customized cut line information to a shell that is to be formed over mold of a dental arch. In one embodiment, a processing device generates or receives a digital three-dimensional model of a mold for a dental arch of a patient. The processing device determines a cut line for a shell that is to be formed over the mold for the dental arch of the patient. The processing device then supplements the digital three-dimensional model by adding an auxiliary structure…

Apparatuses and methods for three-dimensional dental segmentation using dental image data

Granted: May 16, 2023
Patent Number: 11651494
Methods and apparatuses (including systems and devices), including computer-implemented methods for segmenting, correcting and/or modifying a three-dimensional (3D) model of a subject's oral cavity to determine individual components such as teeth, gingiva, tongue, palate, etc., that may be selective and/or collectively digitally manipulated. In some implementations, artificial intelligence uses libraries of labeled 2D images and 3D dental models to learn how to segment a 3D dental model…

Multilayer polymer sheets

Granted: May 16, 2023
Patent Number: 11648091
Multilayer polymer sheets are provided, as well as related methods, systems, and appliances.

Multilayer polymer sheets

Granted: May 16, 2023
Patent Number: 11648090
Multilayer polymer sheets are provided, as well as related methods, systems, and appliances.

Orthodontic appliances and systems with elastic members

Granted: May 16, 2023
Patent Number: 11648089
Orthodontic appliances and systems are provided. In some embodiments, an orthodontic appliance for repositioning a patient's teeth includes a first shell section shaped to receive a first portion of the patient's teeth and a first discontinuity formed on the first shell section, and a second shell section shaped to receive a second portion of the patient's teeth and a second discontinuity formed on the second shell section. The orthodontic appliance can also include a first elastic…

Methods for fabricating orthodontic appliances with power arms

Granted: May 16, 2023
Patent Number: 11648086
Methods of fabricating orthodontic appliances are provided. In some embodiments, a method includes determining an appliance geometry for an orthodontic appliance. The appliance geometry can include a plurality of power arms including a first power arm having a first connection point for connecting to a shell, and a second power arm having a second connection point for connecting to the shell or a tooth. The appliance geometry can also include an elongate connecting structure coupled to…

Elastic-coated orthodontic appliance

Granted: May 9, 2023
Patent Number: 11642198
An orthodontic appliance can include a shell having a plurality of cavities shaped to receive a patient's teeth is disclosed. The orthodontic appliance may comprise an interior surface and an exterior surface, and an elastic coating covering at least a portion of one or more of the interior surface or exterior surface of the shell. A stiffness of a portion of the orthodontic appliance corresponding to the portion of the shell covered by the elastic coating can be determined by a…

Visual presentation of gingival line generated based on 3D tooth model

Granted: May 9, 2023
Patent Number: 11642195
Systems and methods of simulating dental treatments are disclosed. A method may include capturing a first 2D image of a patient's face, including the patient's teeth, building a parametric 3D model of the patient's teeth and gingiva based on the first 2D image, developing a simulated outcome of a dental treatment of the patient's teeth by rendering the parametric 3D model with the patient's teeth in one or more positions and/or orientations corresponding to the treatment goals of the…

Multi-material aligners

Granted: May 9, 2023
Patent Number: 11642194
An orthodontic appliance may include an outer shell having a plurality of cavities shaped to receive the patient's teeth and generate one or more of a force or a torque in response to the appliance being worn on the patient's teeth. The orthodontic appliance may also include an inner structure having a stiffness different than a stiffness of the outer shell. The inner structure can be positioned on an inner surface of the outer shell in order to distribute the one or more of a force or a…

Elastic-coated orthodontic appliance

Granted: May 9, 2023
Patent Number: 11642198
An orthodontic appliance can include a shell having a plurality of cavities shaped to receive a patient's teeth is disclosed. The orthodontic appliance may comprise an interior surface and an exterior surface, and an elastic coating covering at least a portion of one or more of the interior surface or exterior surface of the shell. A stiffness of a portion of the orthodontic appliance corresponding to the portion of the shell covered by the elastic coating can be determined by a…

Visual presentation of gingival line generated based on 3D tooth model

Granted: May 9, 2023
Patent Number: 11642195
Systems and methods of simulating dental treatments are disclosed. A method may include capturing a first 2D image of a patient's face, including the patient's teeth, building a parametric 3D model of the patient's teeth and gingiva based on the first 2D image, developing a simulated outcome of a dental treatment of the patient's teeth by rendering the parametric 3D model with the patient's teeth in one or more positions and/or orientations corresponding to the treatment goals of the…

Multi-material aligners

Granted: May 9, 2023
Patent Number: 11642194
An orthodontic appliance may include an outer shell having a plurality of cavities shaped to receive the patient's teeth and generate one or more of a force or a torque in response to the appliance being worn on the patient's teeth. The orthodontic appliance may also include an inner structure having a stiffness different than a stiffness of the outer shell. The inner structure can be positioned on an inner surface of the outer shell in order to distribute the one or more of a force or a…

Arch expanding appliance

Granted: May 2, 2023
Patent Number: 11638629
The present disclosure provides method, systems, and devices for expanding arch of teeth. A device for expanding an arch of teeth of a patient can include a removable shell formed of a first material having a number of cavities formed therein. The number of cavities are shaped to receive teeth of a patient. A device for expanding an arch of teeth of a patient can include an arch element extending from the removable shell in a lingual direction and across an arch width of the removable…

Intraoral scanning apparatus with decreased ray footprint

Granted: May 2, 2023
Patent Number: 11638525
An apparatus for dental imaging comprises a light source for generating light, an optics system for focusing the light, and a probe head. The light source, the optics system and the probe head are arranged such that the light passes through the optics system, passes through the probe head, and exits the probe head. The optics system is configured such that chief rays of the light before entering the probe head are divergent to each other, wherein an angle defined by a marginal ray of an…

Tooth shading, transparency and glazing

Granted: April 25, 2023
Patent Number: 11633268
Systems, methods, and/or computer-readable media described herein provide technical solutions to the highly technical problems of machine generation of dental restorations. In particular, these systems, methods and/or computer readable media may provide technical solutions to aid in the creation of dental restorations that more closely resemble a natural tooth (including its internal optical structure). These systems, methods and/or computer readable media may help in virtually rendering…