Align Technology Patent Grants

Ray tracking for intraoral 3D scanner

Granted: March 12, 2024
Patent Number: 11930154
An intraoral scanning system comprises and intraoral scanner and a processor. The intraoral scanner comprises one or more cameras and one or more structured light projectors, the intraoral scanner to generate a series of images using the one or more cameras, each image including at least a portion of a pattern projected by the one or more structured light projectors onto an intraoral three-dimensional surface. The processor runs a correspondence algorithm to compute respective…

Intraoral scanning system that removes excessive materials from intraoral scans

Granted: March 12, 2024
Patent Number: 11928832
An intraoral scanning system comprises an intraoral scanner and a computing device. The computing device receives intraoral scans of a dental site from the intraoral scanner, the intraoral scans comprising at least a first intraoral scan and a second intraoral scan. The computing device determines, for each point in the second intraoral scan based on a first comparison of the first intraoral scan to the second intraoral scan, whether the point is a back-face point or an uncovered point.…

Three-dimensional visualization of clinical dentition incorporating view state and modified clinical data

Granted: March 12, 2024
Patent Number: 11925525
Methods of representing user edits or modifications of a treatment plan for a dental apparatus (e.g., one or a series of aligners) by managing an original clinical data set and a set of modifications of the clinical data set. Also described herein are methods of displaying, condensing, storing and reconstructing collision regions between two or more teeth.

Systems for thermal forming an object

Granted: February 27, 2024
Patent Number: 11911929
Systems for thermal forming an object are provided. In some embodiments, a system for thermal forming an object using a mold includes one or more processors, and memory including instructions that, when executed by the one or more processors, cause the system to perform the following operations: receiving a mold identifier identifying the mold; determining mold process information for forming the object based on the mold identifier; inserting a material into a heating area, the material…

Intraoral scanning systems

Granted: February 27, 2024
Patent Number: 11911240
Intraoral scanning systems for displaying 3D models of a patient's dental arch and near-IR images from the dental arch. These systems may include a wand with one or more image sensors and processors for processing the 3D models and near-IR information. The 3D models may include surface (e.g., color) information and the near-IR images may include information on internal structures, including enamel and dentin.

Digital dental tray for dental arch model generation

Granted: February 20, 2024
Patent Number: 11903794
A system comprises a dental tray comprising an array of cameras, wherein each camera of the first array of cameras has a fixed position and orientation relative to one or more other camera of the array of cameras. The system further comprises a processing device to receive a plurality of images generated by the array of cameras, stitch the plurality of images together based on calibration data specifying predetermined image stitching parameters for combining the plurality of images,…

Machine learning dental segmentation methods using sparse voxel representations

Granted: February 20, 2024
Patent Number: 11903793
Methods for automatically segmenting a 3D model of a patient's teeth may include scanning a patient's dentition and converting the scan data into a 3D model, including a sparse voxel representation of the 3D model. Features can be extracted from the sparse voxel representation of the 3D model and input into a machine learning model to train the machine learning model to segment the 3D model into individual dental components.

Multifaceted registration of intraoral scans

Granted: February 20, 2024
Patent Number: 11903788
A system includes an intraoral scanner that generates a plurality of intraoral images of a dental site and a computing device. The computing device generates a first surface of a first region of the dental site based on a first intraoral image and generates a second surface of a second region of the dental site based on a second intraoral image. The computing device determines relative positions of the first surface and the second surface, wherein overlap between the first region of the…

Intraoral 3D scanner employing multiple miniature cameras and multiple miniature pattern projectors

Granted: February 13, 2024
Patent Number: 11896461
An apparatus for intraoral scanning includes an elongate handheld wand that has a probe. One or more light projectors and two or more cameras are disposed within the probe. The light projectors each has a pattern generating optical element, which may use diffraction or refraction to form a light pattern. Each camera may be configured to focus between 1 mm and 30 mm from a lens that is farthest from the camera sensor. Other applications are also described.

Dynamic thermoforming of dental appliances

Granted: February 13, 2024
Patent Number: 11897181
A method includes identifying first geometry of a first mold associated with a first dental arch and a second geometry of a second mold associated with a second dental arch. The method further includes determining, based on the first geometry and the second geometry that the first mold and the second mold are to be used for simultaneous forming of a first dental appliance and a second dental appliance on a plate in a dental appliance manufacturing system. The method further includes…

Systems and methods for fabrication of orthodontic aligners

Granted: February 13, 2024
Patent Number: 11896457
Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed methods may comprise determining the geometries for a pair of orthodontic aligners for use as part of an orthodontic treatment plan. The geometries for the pair of orthodontic aligners may include an upper aligner with a first marking and a lower aligner with a second marking. The first marking may correspond to a position of a first hook,…

Visual prosthetic and orthodontic treatment planning

Granted: February 13, 2024
Patent Number: 11896456
Systems and methods for improved visual prosthetic and orthodontic treatment planning are provided herein. In some aspects, a method for preparing a tooth of a patient is disclosed. The method may comprise building a model of a dentition of the patient including a model of the initial shape of tooth. The method may also include determining a final prepared shape of the tooth. In some aspects, the method may also include generating a treatment plan comprising a plurality of steps to…

Dynamic thermoforming of dental appliances

Granted: February 13, 2024
Patent Number: 11897181
A method includes identifying first geometry of a first mold associated with a first dental arch and a second geometry of a second mold associated with a second dental arch. The method further includes determining, based on the first geometry and the second geometry that the first mold and the second mold are to be used for simultaneous forming of a first dental appliance and a second dental appliance on a plate in a dental appliance manufacturing system. The method further includes…

Intraoral 3D scanner employing multiple miniature cameras and multiple miniature pattern projectors

Granted: February 13, 2024
Patent Number: 11896461
An apparatus for intraoral scanning includes an elongate handheld wand that has a probe. One or more light projectors and two or more cameras are disposed within the probe. The light projectors each has a pattern generating optical element, which may use diffraction or refraction to form a light pattern. Each camera may be configured to focus between 1 mm and 30 mm from a lens that is farthest from the camera sensor. Other applications are also described.

Systems and methods for fabrication of orthodontic aligners

Granted: February 13, 2024
Patent Number: 11896457
Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed methods may comprise determining the geometries for a pair of orthodontic aligners for use as part of an orthodontic treatment plan. The geometries for the pair of orthodontic aligners may include an upper aligner with a first marking and a lower aligner with a second marking. The first marking may correspond to a position of a first hook,…

Visual prosthetic and orthodontic treatment planning

Granted: February 13, 2024
Patent Number: 11896456
Systems and methods for improved visual prosthetic and orthodontic treatment planning are provided herein. In some aspects, a method for preparing a tooth of a patient is disclosed. The method may comprise building a model of a dentition of the patient including a model of the initial shape of tooth. The method may also include determining a final prepared shape of the tooth. In some aspects, the method may also include generating a treatment plan comprising a plurality of steps to…

Protruding aligner hooks

Granted: February 6, 2024
Patent Number: 11890160
Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed devices may comprise a pair of orthodontic aligners for use as part of an orthodontic treatment plan. The pair of orthodontic aligners may include an upper aligner with a first integrally formed hook and a lower aligner with a second integrally formed hook. The first integrally formed hook and the second integrally formed hook may be…

Reinforced aligner hooks

Granted: February 6, 2024
Patent Number: 11890159
Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed devices are configured to couple with an orthodontic elastic member so as to react a force from the elastic member into the appliance to, for example, generate traction forces on the patient's teeth to produce a desired occlusion. A positioning device includes a patient removable tooth positioning appliance having teeth receiving cavities…

Automatic application of doctor's preferences workflow using statistical preference analysis

Granted: February 6, 2024
Patent Number: 11890158
Methods and apparatuses for automatic treatment planning, including recommendation systems, quality assurance, error prevention, text mining, text matching, and treatment planning optimization.

Method and system for dental visualization

Granted: January 30, 2024
Patent Number: 11883255
In particular embodiments, method, apparatus and system for receiving digital representations of the initial parameters of a dentition; simulating a first orthodontic treatment process on the digital representations of the initial parameters, displaying a set of output results from the simulation of the first orthodontic treatment process, simulating a second orthodontic treatment process on the output results from the simulation of the first orthodontic treatment process, and displaying…