Applied Materials Patent Applications

ISOLATION MODULE FORMATION FOR BACKSIDE POWER DELIVERY APPLICATION

Granted: November 14, 2024
Application Number: 20240379438
Semiconductor devices and methods of manufacturing the same are described. The method includes combining selective recess of a sacrificial layer and isotropic etching of a silicon layer in order to form a protective cap that will allow the silicon layer of the substrate to be etched without affecting the sacrificial layer.

IMPLANT INTO EUV METAL OXIDE PHOTORESIST MODULE TO REDUCE EUV DOSE

Granted: November 14, 2024
Application Number: 20240379376
Disclosed herein are approaches for reducing EUV dose during formation of a patterned metal oxide photoresist. In one approach, a method may include providing a stack of layers atop a substrate, the stack of layers comprising a film layer, and implanting the film layer with ions. The method may further include depositing a metal oxide photoresist atop the film layer, and patterning the metal oxide photoresist.

MITIGATION OF FIRST WAFER EFFECT

Granted: November 14, 2024
Application Number: 20240379343
Embodiments of the disclosure relate to methods for reducing or eliminating the first wafer effect after chamber cleans for plasma etch processes. In some embodiments, the wafer support is maintained at an elevated temperature relative to the etch process. In some embodiments, the etch process is a NF3+NH3 plasma etch to remove native oxides from a silicon substrate.

ENTROPY BASED IMAGE PROCESSING FOR FOCUSED ION BEAM DELAYER – EDGE SLICES DETECTION

Granted: November 14, 2024
Application Number: 20240379327
A method of delayering a sample that includes a second layer formed under a first layer, where the first and second layers are different materials or different texture, the method including: acquiring a plurality of gray scale images of the region of interest in an iterative process by alternating a sequence of delayering the region of interest with a first charged particle beam and imaging a surface of the region of interest with a second charged particle beam; after each iteration of…

METHOD FOR ILLUMINATING A SUBSTRATE USING A SINGLE ACOUSTO OPTICAL DEVICE

Granted: November 14, 2024
Application Number: 20240377702
A method and a system for illuminating a substrate, the system may include an acousto-optic device (AOD); and an etendue expanding optical module. The AOD may include a surface having an illuminated region; wherein the illuminated region is configured to receive a collimated input beam while being fed with a control signal that causes the illuminated region to output illuminated region output beams that are collimated and exhibit deflection angles that scan, during a scan period, a…

MICROSTRUCTURE CONTROL OF CONDUCTING MATERIALS THROUGH SURFACE COATING OF POWDERS

Granted: November 14, 2024
Application Number: 20240376595
Exemplary deposition methods may include introducing hydrogen into a processing chamber, a powder disposed within a processing region of the processing chamber. The method may include striking a first plasma in the processing region, the first plasma including energetic hydrogen species. The method may include exposing the powder to the energetic hydrogen species in the processing region. The method may include chemically reducing the powder through a reaction of the powder with the…

HIGH-THROUGHPUT PLASMA LID FOR SEMICONDUCTOR MANUFACTURING PROCESSING CHAMBERS

Granted: November 7, 2024
Application Number: 20240371613
Semiconductor manufacturing processing chambers having an RF isolator between the support ring and the showerhead and/or an RF gasket between the showerhead and the gas funnel are described. A cap insert with a cap housing around the cap insert is on the gas funnel and an RF feed is in contact with the showerhead. A substrate support can be included and may have an RF return path directed through the substrate support.

3D DRAM Access Transistor

Granted: November 7, 2024
Application Number: 20240373622
Disclosed herein are approaches for forming a 3-D dynamic random-access memory device having reduced floating body effect. In one example, a method may include forming a plurality of layers stacked in a first direction, the plurality of layers including a gate layer formed over a first oxide layer, and a source/drain (S/D) layer between a set of gate oxide layers. The set of gate oxide layers may be formed over the gate layer, and the S/D layer may include a source and a drain on…

ELECTROSTATIC CLAMP HAVING CHARGE CONTROL ASSEMBLY

Granted: November 7, 2024
Application Number: 20240371675
An electrostatic clamp system may include a conductive base; a ceramic body, having an inner side that is attached to the conductive base, and an outer side to face a substrate, the ceramic body including an electrode assembly; and a charge control assembly, the charge control assembly defining an electrically conductive structure that is isolated from the electrode assembly and extends through the conductive base to an upper surface of the outer side of the ceramic body.

LIFT ASSEMBLY FOR SEMICONDUCTOR MANUFACTURING PROCESSING CHAMBER

Granted: November 7, 2024
Application Number: 20240371673
Apparatuses and methods for loading and unloading substrates from a semiconductor manufacturing processing chamber are described. Some embodiments advantageously provide improved lift assemblies (e.g., lift ring designs) for centering lift pins in semiconductor processing chambers by allowing for unconstrained translation of the lift pins in the x-y plane. Some embodiments advantageously prevent lift pin tilting. Some embodiments advantageously provide a seal between the top end portion…

PROCESSING CHAMBER WITH GAS RECYCLING

Granted: November 7, 2024
Application Number: 20240368764
Semiconductor manufacturing processing chambers with recycling capability and methods of recycling a chemical precursor are described. The processing chamber comprises a chamber body with a substrate support. The substrate support is spaced form the chamber lid to create a process region. A gas inlet provides a flow of gas to the process region and a recirculation plenum is in fluid communication with the process region. At least one fast-acting valve is connected to the recirculation…

DEPOSITION APPARATUS AND METHODS USING STAGGERED PUMPING LOCATIONS

Granted: October 31, 2024
Application Number: 20240360553
Processing chambers and methods of use comprising a plurality of processing regions bounded around an outer peripheral edge by one or more vacuum channel. A first processing region has a first vacuum channel with a first outer diameter and a second processing region has a second vacuum channel with a second outer diameter, the first outer diameter being less than the second outer diameter.

WORDLINE CONTACT FORMATION FOR NAND DEVICE

Granted: October 31, 2024
Application Number: 20240365545
Disclosed are approaches for wordline contact formation for 3D NAND devices. Methods may include providing a film stack of alternating first layers and second layers, forming a first lithography mask over the film stack, and performing a first series of alternating lithography and etch processes to form an array of contact opening pairs in the film stack, wherein an opening through the first lithography mask is expanded in a first direction following each etch process, and wherein a…

LOW-ENERGY UNDERLAYER FOR ROOM TEMPERATURE PHYSICAL VAPOR DEPOSITION OF ELECTRICALLY CONDUCTIVE FEATURES

Granted: October 31, 2024
Application Number: 20240363407
Embodiments of the present disclosure generally relate to a method for forming an electrically conductive feature on a substrate. In one embodiment, the method includes forming a first conductive layer via physical vapor deposition (PVD) in an opening of a substrate. The first conductive layer has a thickness of less than 20 angstroms. The method further includes forming a second conductive layer via PVD on the first conductive layer. The first conductive layer and the second conductive…

METHODS FOR BOW COMPENSATION USING TENSILE NITRIDE

Granted: October 31, 2024
Application Number: 20240363357
Embodiments of the present technology may include semiconductor processing methods. The methods may include providing deposition precursors to a processing region of a semiconductor processing chamber. The deposition precursors may include a silicon-containing precursor and a nitrogen-containing precursor. A substrate including one or more materials may be disposed within the processing region. The substrate may be characterized by a first bowing of the substrate. The methods may include…

SILICON CHANNEL FOR BONDED 3D NAND DEVICES

Granted: October 31, 2024
Application Number: 20240363345
A method for manufacturing a memory device includes depositing a seed layer in a memory hole extending through a memory stack. The seed layer includes particles, such as silicon particles. The seed layer is etched to produce etched particles. The etched particles act as nuclei for the growth of a crystalline channel material in the memory hole.

AMORPHOUS CARBON FOR GAP FILL

Granted: October 31, 2024
Application Number: 20240363332
Methods for depositing an amorphous carbon layer on a substrate and for filling a substrate feature with an amorphous carbon gap fill are described. The method comprises performing a deposition cycle comprising: introducing a hydrocarbon source into a processing chamber; introducing a plasma initiating gas into the processing chamber; generating a plasma in the processing chamber at a temperature of greater than 600° C.; forming an amorphous carbon layer on a substrate with a deposition…

METHOD OF PLASMA CLEANING OF FUSED SILICA TUBES

Granted: October 31, 2024
Application Number: 20240363317
Methods and apparatus for cleaning a dielectric tube are described. The dielectric tube is exposed to a cleaning gas comprising a fluorine-containing compound and a microwave plasma is generated. The dielectric tube is cleaned to restore transparency and increase electronic coupling between the microwave waveguide and the plasma through the dielectric tube.

WORDLINE CONTACT FORMATION FOR NAND DEVICE

Granted: October 31, 2024
Application Number: 20240363150
Disclosed are approaches for wordline contact formation for 3D NAND devices. Methods may include providing a film stack of alternating first layers and second layers, forming a first lithography mask over the film stack, and performing a first series of alternating lithography and etch processes to form an array of contact opening pairs in the film stack, wherein an opening through the first lithography mask is expanded in a first direction following each etch process, and wherein a…

HALIDE AND ORGANIC PRECURSORS FOR METAL DEPOSITION

Granted: October 31, 2024
Application Number: 20240360557
Methods for depositing metal films using a metal halide and metal organic precursors are described. The substrate is exposed to a first metal precursor and a second metal precursor to form the metal film. The exposures can be sequential or simultaneous. The metal films are relatively pure with a low carbon content.