SunPower Patent Grants

Photovoltaic module mounting assembly having a pin constraint

Granted: June 25, 2019
Patent Number: 10333459
A mounting assembly for a photovoltaic (PV) module, and systems including such mounting assemblies, are described. In an example, the mounting assembly includes a top support and a bottom support having respective mounting walls, and holes through the mounting walls. A pin assembly may extend through the holes in the mounting walls to constrain the supports, for example, relative to a torque member of a solar-tracking PV system. The pin assembly may include end collars to engage and…

Multi-drive solar-tracking photovoltaic system

Granted: June 25, 2019
Patent Number: 10333458
A multi-drive solar-tracking photovoltaic (PV) system having several PV modules mounted on a torque tube is described. In an example, several motor drives input torque to the torque tube, and the motor drives are controlled by a single controller. The torque tube may include several sections joined by a torque tube coupler. For example, the torque tube coupler may having a medial section and end sections to join to the torque tube sections. The medial section and the adjoined torque tube…

Free piston stirling engine that remains stable by limiting stroke

Granted: June 18, 2019
Patent Number: 10323604
A free-piston Stirling engine that limits piston amplitude and reduces engine power as the piston amplitude increases beyond its maximum power. The inward edge of the heat rejecter cylinder port is located outward of the most inward excursion of the inward end of the piston sidewall during a part of the piston's reciprocation cycle so that the heat rejecter cylinder port is entirely covered by the piston sidewall during an inward portion of the piston reciprocation when the engine is…

Free piston stirling engine that limits overstroke

Granted: June 18, 2019
Patent Number: 10323603
A free-piston Stirling engine that limits piston amplitude and reduces engine power as the piston amplitude increases beyond its maximum power. The inward edge of the heat rejecter cylinder port is located outward of the most inward excursion of the inward end of the piston sidewall during a part of the piston's reciprocation cycle so that the heat rejecter cylinder port is entirely covered by the piston sidewall during an inward portion of the piston reciprocation when the engine is…

Photovoltaic system bearing assembly

Granted: June 11, 2019
Patent Number: 10320326
A photovoltaic (PV) system having a bearing assembly to support PV modules is described. In an example, the bearing assembly includes a pair of bearing supports having respective sub-rims. The sub-rims may have complementary arcuate seat surfaces, which when combined, define a curved seat rim to receive a bearing sleeve. Accordingly, the bearing supports may be mounted symmetrically about a pile such that the sub-rims combine to support the bearing sleeve, and a torque tube holding the…

Solar panel support

Granted: June 4, 2019
Patent Number: D850363

Torque tube coupler

Granted: May 28, 2019
Patent Number: 10305418
A solar-tracking photovoltaic (PV) system having several PV modules mounted on a torque tube is described. The torque tube may include several sections joined by a torque tube coupler. For example, the torque tube coupler may having a medial section and end sections to join to the torque tube sections. The medial section and the torque tube sections may have a same outer diameter.

Solar cell with silicon oxynitride dielectric layer

Granted: May 28, 2019
Patent Number: 10304972
Solar cells with silicon oxynitride dielectric layers and methods of forming silicon oxynitride dielectric layers for solar cell fabrication are described. For example, an emitter region of a solar cell includes a portion of a substrate having a back surface opposite a light receiving surface. A silicon oxynitride (SiOxNy, 0<x, y) dielectric layer is disposed on the back surface of the portion of the substrate. A semiconductor layer is disposed on the silicon oxynitride dielectric…

Photovoltaic module mounting assembly having a retainer

Granted: May 21, 2019
Patent Number: 10298172
A mounting assembly for a photovoltaic (PV) module, and systems including such mounting assemblies, are described. In an embodiment, the mounting assembly includes a top strut to support a PV module, and a retainer fixed relative to the top strut. The retainer may have an upright and retaining tab portion forming a receiving gap to receive the PV module. The retainer may constrain movement of the PV module mounted on the top strut.

Roll-to-roll metallization of solar cells

Granted: May 14, 2019
Patent Number: 10290763
Disclosed herein are approaches to fabricating solar cells, solar cell strings and solar modules using roll-to-roll foil-based metallization approaches. Methods disclosed herein can comprise the steps of providing at least one solar cell wafer on a first roll unit and conveying a metal foil to the first roll unit. The metal foil can be coupled to the solar cell wafer on the first roll unit to produce a unified pairing of the metal foil and the solar cell wafer. We disclose solar energy…

Contacts for solar cells

Granted: May 14, 2019
Patent Number: 10290758
A method of fabricating a solar cell is disclosed. The method can include forming a dielectric region on a surface of a solar cell structure and forming a metal layer on the dielectric layer. The method can also include configuring a laser beam with a particular shape and directing the laser beam with the particular shape on the metal layer, where the particular shape allows a contact to be formed between the metal layer and the solar cell structure.

Solar power generation assembly

Granted: May 14, 2019
Patent Number: D848360

Point-of-use enrichment of gas mixtures for semiconductor structure fabrication and systems for providing point-of-use enrichment of gas mixtures

Granted: April 16, 2019
Patent Number: 10262864
Point-of-use enrichment of gas mixtures for semiconductor structure fabrication, and systems for providing point-of-use enrichment of gas mixtures, are described herein. In an example, a system for fabricating a semiconductor structure includes a process chamber for processing a substrate of a semiconductor structure. A gas supply is coupled to the process chamber. A point-of-use gas enrichment module is coupled to the gas supply. The point-of-use gas enrichment module is configured to…

End clamp for mounting solar module to rail

Granted: March 26, 2019
Patent Number: 10243507
A solar power system may include rails, solar modules, and a plurality of clamps to secure the solar modules to the rails. An end clamp may be partially disposed inside a rail at an end of the rail. The end clamp may secure a solar module to the rail by coupling to the frame of the solar module. The end clamp may include a fastener that may be tightened to engage the end clamp and secure the solar module by holding it on top of the rail. The end clamp may establish an electrical…

Bifacial solar cell module with backside reflector

Granted: March 26, 2019
Patent Number: 10243087
A bifacial solar cell module includes solar cells that are protected by front side packaging components and backside packaging components. The front side packaging components include a transparent top cover on a front portion of the solar cell module. The backside packaging components have a transparent portion that allows light coming from a back portion of the solar cell module to reach the solar cells, and a reflective portion that reflects light coming from the front portion of the…

Backfeed power supply for solar power system

Granted: March 19, 2019
Patent Number: 10236690
A solar collection system may collect energy from the sun to generate electricity for distribution on an electrical grid. In addition to generating electricity, a solar collection system may include support devices such as motors, controllers, sensors, and other support devices to perform various tasks to allow the solar collection system to more effectively generate electricity. When the solar collection system is generating sufficient power, the support devices may be powered by the…

Photonic degradation monitoring for semiconductor devices

Granted: March 12, 2019
Patent Number: 10230329
Methods of testing a semiconductor, and semiconductor testing apparatus, are described. In an example, a method for testing a semiconductor can include applying light on the semiconductor to induce photonic degradation. The method can also include receiving a photoluminescence measurement induced from the applied light from the semiconductor and monitoring the photonic degradation of the semiconductor from the photoluminescence measurement.

Leveler for solar module array

Granted: March 5, 2019
Patent Number: 10224866
A leveler for a solar module can include a base, a rotatable adjuster, and a follower. The rotatable adjuster can be mounted to the base with a swaging process, or other techniques. The follower can be embedded within a coupler configured to be connectable to solar modules. Turning the rotatable height adjuster changes the relative spacing between the solar module and the base.

Metallization of solar cells with differentiated P-type and N-type region architectures

Granted: March 5, 2019
Patent Number: 10224442
Methods of fabricating solar cell emitter regions with differentiated P-type and N-type regions architectures, and resulting solar cells, are described. In an example, a back contact solar cell can include a substrate having a light-receiving surface and a back surface. A first polycrystalline silicon emitter region of a first conductivity type is disposed on a first thin dielectric layer disposed on the back surface of the substrate. A second polycrystalline silicon emitter region of a…

Voltage breakdown device for solar cells

Granted: February 26, 2019
Patent Number: 10217880
Voltage breakdown devices for solar cells are described. For example, a solar cell includes a semiconductor substrate. A plurality of alternating N-type and P-type semiconductor regions is disposed in or above the substrate. A plurality of conductive contacts is coupled to the plurality of alternating N-type and P-type semiconductor regions. A voltage breakdown device is disposed above the substrate. The voltage breakdown device includes one of the plurality of conductive contacts in…