Tri-layer semiconductor stacks for patterning features on solar cells
Granted: December 10, 2019
Patent Number:
10505068
Tri-layer semiconductor stacks for patterning features on solar cells, and the resulting solar cells, are described herein. In an example, a solar cell includes a substrate. A semiconductor structure is disposed above the substrate. The semiconductor structure includes a P-type semiconductor layer disposed directly on a first semiconductor layer. A third semiconductor layer is disposed directly on the P-type semiconductor layer. An outermost edge of the third semiconductor layer is…
String inverter system
Granted: December 3, 2019
Patent Number:
10498253
A multi-inverter system with at least a string of inverters sharing a DC bus and outputting to a shared AC bus. Inverters are hot-swappable and configured to be turned on or off during powered cycles. Central control may comprise reducing power point tracking redundancies or promoting other operational changes at individual inverters of a group.
Solar cell having an emitter region with wide bandgap semiconductor material
Granted: November 26, 2019
Patent Number:
10490685
Solar cells having emitter regions composed of wide bandgap semiconductor material are described. In an example, a method includes forming, in a process tool having a controlled atmosphere, a thin dielectric layer on a surface of a semiconductor substrate of the solar cell. The semiconductor substrate has a bandgap. Without removing the semiconductor substrate from the controlled atmosphere of the process tool, a semiconductor layer is formed on the thin dielectric layer. The…
High throughput system for photovoltaic UV degradation testing
Granted: November 12, 2019
Patent Number:
10476432
High throughput systems for photovoltaic UV degradation testing of solar cells, and methods of testing for UV degradation of solar cell during manufacture, are described herein. In an example, a high throughput solar cell testing apparatus includes a plurality of real time ultra-violet (RTUV) testing modules. Each of the RTUV testing modules includes an ultra-violet (UV) light source, an optics assembly for focusing light from the UV light source on a sample area, and a detector for…
Photovoltaic modules
Granted: November 12, 2019
Patent Number:
10476427
A modular photovoltaic (PV) system can include a PV cell, a frame coupled to the PV cell, and a converter. The frame is configured to support a plurality of pairs of externally accessible connectors, each pair having a positive voltage connector and a negative voltage connector, the positive voltage connector of each pair of the plurality electrically connected to each other and the negative voltage connector of each pair of the plurality electrically connected to each other. The…
Front contact solar cell with formed electrically conducting layers on the front side and backside
Granted: November 12, 2019
Patent Number:
10475945
A bipolar solar cell includes a backside junction formed by a silicon substrate and a first doped layer of a first dopant type on the backside of the solar cell. A second doped layer of a second dopant type makes an electrical connection to the substrate from the front side of the solar cell. A first metal contact of a first electrical polarity electrically connects to the first doped layer on the backside of the solar cell, and a second metal contact of a second electrical polarity…
Solar-tracking system drive having an offset gear
Granted: November 5, 2019
Patent Number:
10469025
A solar-tracking photovoltaic (PV) system having a motor drive vertically below a PV module, is described. In an example, the motor drive rotates a torque tube holding the PV module. The motor drive may include a gearbox having a worm drive, and a gearmotor having an offset gear. The offset gear may be coupled to a planetary gear train along an axis of a worm of the worm drive, and the offset gear may be coupled to a motor along a shaft axis offset vertically below the worm axis.…
Solar energy metering, communications, and control system
Granted: November 5, 2019
Patent Number:
10466282
Methods, systems, and computer readable media are disclosed for monitoring photovoltaic solar systems. In some examples, the system includes a solar power measurement input for coupling to a solar panel system, a measurement circuit configured to measure power produced by the solar panel system using the solar power measurement input, and a data transmission system. The measurement circuit is configured, by virtue of the measurement circuit including electrical components rated to at…
Verifying status of a termination end cap of a microinverter chain
Granted: October 15, 2019
Patent Number:
10447043
A photovoltaic (PV) system includes a system control module that determines the presence of a microinverter chain termination end cap. The end cap includes an embedded circuit. The embedded circuit includes components having resistive, reactive, or impedance values. A signal source provides a signal through the microinverter chain. A parameter for a sensed signal detected by the system control module is used to determine the presence of the end cap using a change between the parameter…
Clamps for solar systems
Granted: October 1, 2019
Patent Number:
10432133
A solar power system can include a rail and a solar module disposed on the rail. A clamp assembly can couple the solar module to the rail. The clamp assembly can have a clamped configuration in which the solar module is secured to the rail and an unclamped configuration. The clamp assembly can comprise an upper clamp member, a lower clamp member coupled to the rail, and a stabilization member mechanically engaging the upper clamp member and the lower clamp member. The stabilization…
Methods and systems for maintaining photovoltaic power plant reactive power capability
Granted: October 1, 2019
Patent Number:
10431987
Methods, systems, and computer readable media are disclosed for maintaining photovoltaic power plant reactive power capability, e.g., through the manipulation of direct current (DC) voltage. In some examples, A control system includes a monitor input for receiving a monitor signal indicative of an input voltage of an inverter system and a control output for outputting a control signal to a voltage-clipping device of a solar panel system supplying a solar output voltage to the inverter…
Systems and apparatuses for carport with integrated precipitation and cable management
Granted: October 1, 2019
Patent Number:
10428547
A carport includes a casting, wherein first brace and a second brace on a first side of the casting and a third brace and a fourth brace on a second side of the casting support a canopy. The first brace and the third brace are configured for electrical cable management. Electrical cables disposed within the first brace extend from the canopy through the first side of the casting. Electrical cables disposed within the third brace extend from the canopy through the second side of the…
Method and device for cleaving wafers
Granted: September 24, 2019
Patent Number:
10421208
A method for cleaving wafers comprising the following steps: providing a slice of a crystalline material with at least a first plane side, providing at least one stressing means to be attached to said slice, wherein said at least one stressing means is at least in parts made of a material with a coefficient of thermal expansion different from that of the slice, attaching said stressing means to said first plane side of said slice to form a stack, inducing a thermal shear stress to said…
Plug-in distributed energy resource
Granted: September 17, 2019
Patent Number:
10418815
A distributed energy resource (DER) may store electrical power from an AC circuit and discharge stored electrical power to the AC circuit. A DER may be coupled to the AC circuit via a plug inserted into a receptacle coupled to the AC circuit, and a load device may be plugged into the DER via a receptacle of the DER. The DER may pass AC power from the AC circuit to the load device, and may draw additional power from the AC circuit to charge an energy storage circuit of the DER. The DER…
Photovoltaic assembly for use in diffuse weather conditions and related methods
Granted: September 17, 2019
Patent Number:
10415974
A method includes collecting site specific data, collecting field data at a site of an array of photovoltaic members, determining a current tracked irradiance of the array of photovoltaic members, calculating predicted irradiance for multiple orientations based on the site specific data and the sensed field data, or sensing an actual irradiance for multiple orientations. The method further includes determining a maximum predicted irradiance from the calculated predicted irradiance or a…
Rapid shutdown of photovoltaic systems
Granted: August 27, 2019
Patent Number:
10396593
A photovoltaic system includes groups of solar cells that can be switched in and out of the photovoltaic system. In response to detecting initiation of rapid shutdown, a control circuit controls a switch device to switch out a group of solar cells to lower the output voltage of the photovoltaic system below a safety level. In response to detecting a release trigger that indicates resumption of normal operation, the control circuit controls the switch device to switch back the group of…
Indentation approaches for foil-based metallization of solar cells
Granted: August 27, 2019
Patent Number:
10396235
Indentation approaches for foil-based metallization of solar cells, and the resulting solar cells, are described. For example, a method of fabricating a solar cell includes forming a plurality of alternating N-type and P-type semiconductor regions in or above a substrate. The method also includes locating a metal foil above the alternating N-type and P-type semiconductor regions. The method also includes forming a plurality of indentations through only a portion of the metal foil, the…
Backside contact solar cells with separated polysilicon doped regions
Granted: August 27, 2019
Patent Number:
10396230
A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between…
Flexible laminates for solar modules
Granted: August 13, 2019
Patent Number:
10381498
A solar module includes a laminate structure having at least two solar cells. Each of the solar cells has an individual reinforcement laminated to one face of each of the solar cells. The solar cells are spaced apart from each other and the individual reinforcements are spaced apart from each other such that a gap is defined between each of the solar cells. The solar module includes flexible conductors that extend through the gap between the solar cells and electrically connect the solar…
Flexible laminates for solar modules
Granted: July 16, 2019
Patent Number:
10355152
A solar module includes a laminate structure having at least two solar cells. Each of the solar cells has an individual reinforcement laminated to one face of each of the solar cells. The solar cells are spaced apart from each other and the individual reinforcements are spaced apart from each other such that a gap is defined between each of the solar cells. The solar module includes flexible conductors that extend through the gap between the solar cells and electrically connect the solar…
