Photovoltaic panel
Granted: March 3, 2020
Patent Number:
10581372
Modular photovoltaic (PV) panel, system, and method of mounting. The system including a mounting flashing configured to mounted to a mounting surface and a folding PV panel. The folding PV panel including: a first subpanel including first PV cells, wherein the first subpanel extends along a first lateral plane and comprises a plurality of mounting hooks extending laterally from and affixed to a backside of the first subpanel, the mounting hooks configured to couple to the mounting…
Solar cell with reduced base diffusion area
Granted: February 25, 2020
Patent Number:
10573764
In one embodiment, a solar cell has base and emitter diffusion regions formed on the back side. The emitter diffusion region is configured to collect minority charge carriers in the solar cell, while the base diffusion region is configured to collect majority charge carriers. The emitter diffusion region may be a continuous region separating the base diffusion regions. Each of the base diffusion regions may have a reduced area to decrease minority charge carrier recombination losses…
Solar cell having a plurality of sub-cells coupled by a metallization structure having a metal bridge
Granted: February 25, 2020
Patent Number:
10573763
Solar cells having a plurality of sub-cells coupled by metallization structures having a metal bridge, and singulation approaches to forming solar cells having a plurality of sub-cells coupled by metallization structures, are described. In an example, the metal bridge can provide structural support and provide for an electrical connection between a first contact pad and a first busbar. Adjacent ones of the singulated and physically separated semiconductor substrate portions have a groove…
Single-step metal bond and contact formation for solar cells
Granted: February 18, 2020
Patent Number:
10566474
A method for fabricating a solar cell is disclosed. The method can include forming a dielectric region on a surface of a solar cell structure and forming a first metal layer on the dielectric region. The method can also include forming a second metal layer on the first metal layer and locally heating a particular region of the second metal layer, where heating includes forming a metal bond between the first and second metal layer and forming a contact between the first metal layer and…
Gripper for semiconductor devices
Granted: February 18, 2020
Patent Number:
10566230
A wafer transfer system can include a wafer gripper for picking and placing semiconductor devices. In an embodiment, the wafer gripper can include a first portion, a second portion and a laminate between the first and second portion. In one embodiment, the first portion can comprise glass or tempered glass, where the first portion having at least one vacuum hole and is configured to receive the semiconductor device. In an embodiment, the second portion can include glass or tempered…
Solar panel
Granted: February 18, 2020
Patent Number:
D875665
Interconnection of solar cells in a solar cell module
Granted: February 4, 2020
Patent Number:
10553738
A solar cell module includes serially connected solar cells. A solar cell includes a carrier that is attached to the backside of the solar cell. Solar cells are attached to a top cover, and vias are formed through the carriers of the solar cells. A solar cell is electrically connected to an adjacent solar cell in the solar cell module with metal connections in the vias.
Semiconductor wafer carriers
Granted: February 4, 2020
Patent Number:
10553466
This specification describes semiconductor wafer carriers, methods for manufacturing the semiconductor wafer carriers, and methods for using the semiconductor wafer carriers. The semiconductor wafer carriers can include features for avoiding double-slotting, for preventing glove marks on semiconductor wafers, and for providing additional sitting and storage options for the wafer carrier. In some examples, a semiconductor wafer carrier includes multiple notched left-side rods that are…
Wafer alignment with restricted visual access
Granted: January 28, 2020
Patent Number:
10543564
Wafer alignment with restricted visual access has been disclosed. In an example, a method of processing a substrate for fabricating a solar cell involves supporting the substrate over a stage. The method involves forming a substantially opaque layer over the substrate. The substantially opaque layer at least partially covers edges of the substrate. The method involves performing fit-up of the substantially opaque layer to the substrate. The method involves illuminating the covered edges…
Frame-mounted wire management device
Granted: January 14, 2020
Patent Number:
10536110
A wire management device is disclosed. The device comprises a clip comprising an upper planar member and a lower planar member, each planar member having an inner and outer surface, wherein the inner surface of the upper planar member includes a post extending toward the inner surface of the lower planar member, a stem extending from the outer surface of the lower planar member, the stem including two outwardly-extending flanges, each of the first and second outwardly-extending flanges…
One-dimensional metallization for solar cells
Granted: January 14, 2020
Patent Number:
10535790
Approaches for fabricating one-dimensional metallization for solar cells, and the resulting solar cells, are described. In an example, a solar cell includes a substrate having a back surface and an opposing light-receiving surface. A plurality of alternating N-type and P-type semiconductor regions is disposed in or above the back surface of the substrate and parallel along a first direction to form a one-dimensional layout of emitter regions for the solar cell. A conductive contact…
Laser beam shaping for foil-based metallization of solar cells
Granted: January 14, 2020
Patent Number:
10535785
Approaches for foil-based metallization of solar cells and the resulting solar cells are described. For example, a method of fabricating a solar cell involves locating a metal foil above a plurality of alternating N-type and P-type semiconductor regions disposed in or above a substrate. The method also involves laser welding the metal foil to the alternating N-type and P-type semiconductor regions. The method also involves patterning the metal foil by laser ablating through at least a…
Systems and apparatuses for carport with integrated precipitation and cable management
Granted: January 14, 2020
Patent Number:
10533337
A solar power generation assembly includes a vertical support column; a canopy including a plurality of solar modules for solar power generation; a first brace and a second brace on a first side of the support column to support the canopy; a third brace and a fourth brace on a second side of the support column to support the canopy; and a gutter system integrated into the canopy and directing precipitation along one or more of the second brace and the fourth brace to the support column.…
Commanding distributed energy resources
Granted: January 7, 2020
Patent Number:
10530157
Computer systems and methods regarding distributed energy resource systems (DERs) re described. Configurations and employed methods may include sending a command to a DER system to place the DER system in one or more of a charge state, a discharge state, an idle state, or a reactive power state. these DER systems may include a rechargeable battery, a dc/ac converter configured to receive a DC voltage from the battery and convert the received DC voltage for receipt by an external AC…
Energy flow prediction for electric systems including photovoltaic solar systems
Granted: December 31, 2019
Patent Number:
10523010
Methods, systems, and computer storage media are disclosed for determining electric energy flow predictions for electric systems including photovoltaic solar systems. In some examples, a method is performed by a computer system and includes supplying a consumption time series and a predicted production time series for an electric system to a machine-learning predictor trained during a prior training phase using electric energy consumption training data and photovoltaic production…
Drive with integrated inclination sensor
Granted: December 31, 2019
Patent Number:
10520224
A drive can include a positional sensor within an outer housing of the drive so as to provide an output indicative of a position of the drive. The positional sensor can be an inclinometer. The inclinometer can be used for feedback control of an inclination of the drive. The drive can further include control electronics within the same housing, so as to provide feedback control of a motor of the drive. The control electronics can include an input for receiving a requested inclination and…
Blister-free polycrystalline silicon for solar cells
Granted: December 24, 2019
Patent Number:
10516071
Described herein are methods of fabricating solar cells. In an example, a method of fabricating a solar cell includes forming an amorphous dielectric layer on the back surface of a substrate opposite a light-receiving surface of the substrate. The method also includes forming a microcrystalline silicon layer on the amorphous dielectric layer by plasma enhanced chemical vapor deposition (PECVD). The method also includes forming an amorphous silicon layer on the microcrystalline silicon…
Solar panel
Granted: December 17, 2019
Patent Number:
10510907
A high efficiency configuration for a solar cell module comprises solar cells arranged in an overlapping shingled manner and conductively bonded to each other in their overlapping regions to form super cells, which may be arranged to efficiently use the area of the solar module.
Photovoltaic assembly having corner-facing electrical connector port
Granted: December 17, 2019
Patent Number:
10511258
Photovoltaic (PV) assemblies and electrical connections for interconnecting PV modules to form PV arrays are described herein. The PV assemblies can include angled connector terminals to electrically mate with power connector ports of the PV modules. A power connector port can face a corner of a PV module. The electrical connections of the PV assemblies can simplify cable management and facilitate flexibility in arrangement and interconnection of PV modules and PV arrays.
Microinverter systems and subsystems
Granted: December 17, 2019
Patent Number:
10511174
An alternating current (AC) module system includes branch circuits and a main service panel to receive power from the branch circuits. A photovoltaic (PV) supervisor is located between the branch circuits and the panel. The PV supervisor aggregates the power from the branch circuits. The PV supervisor also performs a nonredundant operational function for one or more of the branch circuits. The PV supervisor includes a gateway device to permit control of the operational functions.
